Multi-Layer Frozen Food Packaging with Oxygen Barrier and Temperature Resistance for Cold-Chain Protection
Overview
An Advanced Multi-Layer Frozen Food Packaging Pouch is a high-performance flexible packaging solution engineered specifically to protect frozen food products throughout the entire cold chain. Through intelligent material combinations and sophisticated lamination technology, this packaging format provides exceptional barrier protection, physical durability, and marketing appeal for frozen products ranging from vegetables and seafood to ready meals and premium desserts.
Materials Used
These pouches utilize specialized polymer films selected for their complementary properties:
- PET (Polyethylene Terephthalate): Provides exceptional strength, clarity, and print receptivity; typically serves as the outer layer.
- BOPP (Biaxially Oriented Polypropylene): Offers excellent moisture barrier, stiffness, and high-gloss surface for vibrant printing.
- PE (Polyethylene): Supplied as LDPE, LLDPE, or HDPE variants; delivers reliable heat-seal performance, flexibility, and moisture resistance as the inner layer.
- EVOH (Ethylene-Vinyl Alcohol): Provides superior oxygen barrier when dry; often incorporated as a middle layer in oxygen-sensitive applications.
- PA (Polyamide/Nylon): Enhances puncture and abrasion resistance while improving overall gas barrier properties.
- Metallized Layers: Aluminum vapor deposition on PET or BOPP for enhanced light, oxygen, and moisture barriers.
Typical Film Structures
Multi-layer constructions are achieved through adhesive lamination, extrusion lamination, or co-extrusion processes:
Common Laminate Structures:
- 3-Layer: PET // Adhesive // PE (balanced performance for general frozen goods)
- 4-Layer: BOPP // EVOH // Tie Layer // PE (enhanced oxygen barrier for sensitive foods)
- 5-Layer: PET // Metallized Layer // PA // Tie // PE (premium protection for extended shelf life)
Typical Thickness Range: 60-150 microns total, with individual layer thickness optimized for specific functional requirements.
Common Applications
- Frozen Fruits & Vegetables: Preserves texture and prevents dehydration
- Ready Meals & Prepared Foods: Maintains flavor integrity and prevents freezer burn
- Seafood & Meat Products: Protects against oxidation and odor migration
- Ice Cream & Frozen Desserts: Prevents crystallization and maintains quality
- Frozen Bakery Products: Preserves moisture content and texture
- Frozen Snacks & Appetizers: Withstands oil/grease penetration
Key Advantages
- Comprehensive Barrier Protection: Multi-layer design provides superior defense against moisture vapor, oxygen, light, and contaminants, significantly extending product shelf life.
- Exceptional Low-Temperature Performance: Maintains flexibility, seal integrity, and physical properties at temperatures as low as -40°C without becoming brittle.
- Enhanced Physical Durability: High puncture, tear, and burst resistance withstands handling, transportation, and storage pressures.
- Superior Printability & Visual Appeal: Outer layers accept high-quality graphics with excellent color reproduction and clarity for strong shelf presence.
- Customizable Design Options: Available in various sizes, with or without resealable zippers, in matte/gloss finishes, and with anti-fog treatments.
- Material Efficiency: Lightweight construction reduces material consumption compared to rigid alternatives, lowering shipping costs and environmental impact.
- Production Versatility: Compatible with most vertical and horizontal form-fill-seal equipment, enabling efficient packaging operations.
Performance Specifications
- Temperature Range: -40°C to 120°C
- Seal Strength: ≥ 10 N/15mm at -25°C
- Moisture Vapor Transmission Rate: < 4.0 g/m²/24h
- Oxygen Transmission Rate: < 15 cm³/m²/24h (with EVOH barrier)
Industry Compliance
Manufactured in facilities certified to FDA, EU, and other international food safety standards, using food-grade inks, adhesives, and substrates suitable for direct food contact.
This advanced packaging solution represents the convergence of material science, barrier technology, and practical functionality, offering frozen food producers a reliable, cost-effective, and market-responsive packaging format that protects product quality while enhancing brand visibility.
Key Barrier Properties: Advanced Cold Protection
| Property |
Description |
Benefit |
| Superior Moisture Vapor Barrier |
High-density PE layers provide excellent resistance to moisture vapor transmission. |
Prevents freezer burn and ice crystal formation by minimizing moisture loss, preserving product texture and weight. |
| Excellent Low-Temperature Flexibility |
Specially formulated PE sealants remain flexible and impact-resistant at freezing temperatures. |
Eliminates cracking and brittleness during transportation, handling, and storage. |
| Enhanced Oxygen Barrier |
PET and BOPP layers offer moderate yet effective oxygen barrier protection. |
Reduces oxidation, helping to maintain color, flavor, and nutritional value throughout extended frozen storage. |
| Frost-Resistant Seal Integrity |
Advanced heat-seal layers are engineered to maintain bond strength in freezing environments. |
Prevents seal failure and package rupture, ensuring product safety and hygiene. |
| Grease and Oil Resistance |
BOPP and PET outer layers resist oils and fats commonly found in processed frozen foods. |
Maintains package appearance, prevents staining, and supports clear branding and labeling. |
Key Features & Advantages
| Feature |
Advantage |
| Extreme Temperature Durability |
Maintains structural integrity from -40°C to 120°C. Resists cracking, brittleness, and seal failure even under deep-freeze conditions. |
| Crystal-Clear Product Visibility |
Excellent optical clarity for attractive product presentation. Available in high-gloss or anti-fog matte finishes to suit brand needs. |
| Superior Mechanical Strength |
Outstanding puncture and tear resistance, ideal for sharp or irregularly shaped frozen items. Withstands stacking pressure during logistics and retail display. |
| Advanced Printing Capabilities |
High-definition gravure printing supports up to 12 colors with excellent low-temperature ink adhesion, ensuring vibrant branding under all conditions. |
| Customizable Construction |
Available in 2-, 3-, or 4-layer configurations. Thickness range: 50–100 microns. Custom widths up to 1200mm to match automated packaging lines. |
| Food Safety & Compliance |
Manufactured in FDA-compliant facilities with food-grade materials. Suitable for direct and indirect food contact applications. |
| Sustainable Options Available |
Recyclable material variants and reduced-thickness designs help lower environmental impact without compromising performance. |
Applications
Frozen Vegetables & Fruits:
- Peas, corn, carrots, mixed vegetables
- Berries, tropical fruits, sliced fruits
- Potato products and fries
Ready Meals & Prepared Foods:
- Frozen dinners and entrées
- Pizzas and pasta dishes
- Soups and sauces
- Frozen Snacks & Appetizers
Seafood & Meat Products:
- Fish fillets and seafood
- Poultry and meat portions
- Burgers and sausages
Bakery & Desserts:
- Ice cream and frozen desserts
- Pastries and dough products
- Cakes and pies
Technical Specifications
| Material Options |
PET/PE, BOPP/PE combinations |
| Film Structure |
2/3/4 Layers available |
| Thickness Range |
50-100 microns |
| Temperature Range |
-40°C to 120°C |
| Width |
Up to 1200 mm (customizable) |
| Printing |
High-definition gravure printing, up to 12 colors, excellent low-temperature adhesion |
| Finish Options |
High-gloss / Anti-fog matte |
| Seal Strength |
≥ 8 N/15mm at -18°C |
| Moisture Vapor Transmission Rate (MVTR) |
< 5 g/m²/day at 38°C, 90% RH |
| Oxygen Transmission Rate (OTR) |
< 100 cm³/m²/day at 23°C, 0% RH |
| Customization |
Fully customizable sizes and printing |
Frost-Guard™ isn't just packaging—it's a complete frozen protection system. With superior barrier performance, exceptional durability, and advanced customization, it's the trusted choice for brands that refuse to compromise on quality, safety, or presentation in the frozen food sector.
Protect your product. Preserve your quality. Present with pride.
Ordering Information
- Minimum Order Quantity: 500kg
- Samples: Available ($0 - $500 USD)
- Printing Plate Charge: $70 - $150 USD (one-time fee for custom designs)
- Packaging: Secured in cartons and palletized for international shipping
Partner with us to package your success. Contact us today to discuss your custom packaging requirements and request samples!
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