The Total-Barrier Trio: EVOH, PA & CPP/PE Films
Engineered for Coffee, Supplements & High-Value Dry Goods
The Total-Barrier Trio is an elite film system engineered from the ground up for products where preservation is paramount. We've deconstructed the needs of the most demanding dry goods and rebuilt packaging at the molecular level. By uniting the distinct, superior properties of EVOH, PA (Nylon), and CPP/PE into a single, synergistic laminate, we deliver uncompromising protection for aroma, potency, and purity.
Why a Trio? Because Single Solutions Fail
Coffee beans degas and become stale. Supplements oxidize and lose potency. High-value spices fade and lose vibrancy. Each requires a different type of defense, yet all are threatened by the same enemies: oxygen, physical damage, and seal failure. The Total-Barrier Trio assigns a specialist to each critical front.
EVOH: The Aroma & Potency Vault
The Threat: Oxygen. It's the enemy of freshness, causing volatile aromatics to degrade, active compounds to oxidize, and delicate fats to turn rancid.
Our Specialist: A dedicated EVOH (Ethylene Vinyl Alcohol) layer. This film provides one of the highest oxygen barriers available, creating a near-anaerobic environment that locks in the complex flavor notes of single-origin coffee, preserves the efficacy of sensitive nutraceuticals, and maintains the color and potency of premium botanicals.
PA (Nylon): The Structural Guardian
The Threat: Physical assault. From the abrasive sharpness of freeze-dried granules to the dense weight of powdered supplements, contents can wear, puncture, or tear weak packaging, leading to contamination and failure.
Our Specialist: The PA (Polyamide) layer. This is the armor of the trio. It provides exceptional puncture, tear, and abrasion resistance, ensuring the package—and the vital barrier within—remains intact through filling, shipping, and handling.
CPP/PE: The Hermetic Seal of Integrity
The Threat: Seal failure and moisture migration. A weak seal is a total system failure. Moisture ingress can clump powders, degrade textures, and catalyze spoilage.
Our Specialist: The CPP (Cast Polypropylene) or PE (Polyethylene) sealant layer. Engineered for flawless performance, it guarantees a consistent, strong, and hermetic seal on high-speed packaging lines.
Engineered for Excellence in Three Critical Categories
- For Roasted Coffee: Preserves volatile aromatics and precious oils from oxidation. The PA layer withstands the sharp edges of whole beans, while the seal protects against moisture that destroys freshness.
- For Supplements & Powders: Shields sensitive actives (like vitamins, probiotics, and extracts) from oxidative degradation. The robust structure prevents powder leakage and protects against clumping caused by humidity.
- For High-Value Dry Goods (Spices, Tea, Botanicals): Maintains vibrant color, intense flavor, and therapeutic properties by minimizing exposure to light, oxygen, and moisture throughout a global supply chain.
The Total-Barrier Advantage
- Holistic Protection: Addresses chemical, physical, and environmental threats in one film structure.
- Extended Commercial Shelf Life: Significantly slows degradation, reducing waste and expanding distribution reach.
- Brand Promise Fulfillment: Ensures the end-user experiences the product at its peak quality, exactly as you formulated it.
- Supply Chain Resilience: A durable package that builds confidence from manufacturing to the final customer.
Technical Profile
| System |
Multi-Layer Co-extruded/Laminated Film |
| Core Composition |
EVOH / PA / CPP or PE |
| Key Performance |
Ultra-Low OTR, High Puncture/Tear Strength, Excellent Moisture Barrier & Seal Integrity |
| Format Ready |
Ideal for constructing stand-up pouches, flat bottom bags, and liner applications |
Your product's value is defined by its condition upon opening. The Total-Barrier Trio is engineered to ensure that value is delivered intact, every single time.
Technical Specifications
| Barrier Materials |
EVOH Film, PA (Nylon) Film, CPP/PE Film |
| Film Structure |
2/3/4 Layers available |
| Thickness Range |
60-120 microns |
| Maximum Dimensions |
1200mm (W) * 1200mm (H) * 1200mm (L) |
| Printing |
High-definition gravure printing |
| Color Capacity |
Maximum 12 colors |
| Surface Finish |
Gloss |
| Customization |
Fully customizable upon request |
Applications
Food & Beverage
- Sweets and confectionery
- Biscuits and cookies
- Ready-to-eat meals
- Sauces and condiments
- Corn and vegetable products
- Coffee and tea
- Snack foods
Personal Care & Home Care
- Laundry detergent pods
- Shampoo and conditioner
- Shower gel and liquid soap
- Fabric softeners
- Household cleaners
Specialty Applications
- Pharmaceutical products
- Medical device packaging
- Agricultural chemicals
- Electronic components
Why Choose Ultra-Guard™ High Barrier Packaging?
Ultra-Guard™ High Barrier Packaging combines advanced material technology with precision engineering to deliver unmatched product protection. Our EVOH-based barrier systems provide up to 100 times better oxygen protection than standard packaging films, ensuring your products maintain their quality, freshness, and performance throughout their intended shelf life. The customizable nature of our high-barrier solutions allows for perfect adaptation to your specific product requirements, while the premium printing capabilities ensure your packaging stands out in competitive markets.
Ordering Information
- Minimum Order Quantity: 500kg
- Samples: Available ($0 - $500 USD)
- Printing Plate Charge: $70 - $150 USD (one-time fee for custom designs)
- Packaging: Secured in cartons and palletized for international shipping
Protect your product's integrity and extend its shelf life with Ultra-Guard™ High Barrier Packaging. Contact us today to develop a custom solution that meets your exact protection and presentation needs.
Partner with us to package your success. Contact us today to discuss your custom packaging requirements and request samples!
